Self Aligned Welding Rotator 40t/40, 000kg Turning Rolls for Pipe Tank Vessel Cylinder Boiler Flange Welding

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Platform
• Model NO.: HGZ-40
• Voltage: 110V/220V
• Welding Turning Rolls Type: Self-Adjusting
• Condition: New
• Motor Power: 3 Kw/ 2*1.5 Kw
• Applicable Workpiece Diameter: 450-4500 mm
• Maximum Carrying Capacity: 40,000 Kg
• Speed Adjust Mode: AC Frequency Stepless
• Transport Package: Wooden Case
• Trademark: Resize
• Origin: China
• HS Code: 84688000
• Production Capacity: 50set/Month

Product Description

Parameters

Model	Loading Capacity (T)	Metal Roller		PU/Rubber Roller		Workpiece Diameter		Motor Power		Linear Speed (m/h)	Speed Adjust Mode
		Diameter (mm)	Width (mm)	Diameter (mm)	Width (mm)	Minimum (mm)	Maximum (mm)	Single drive (kw)	Dual drive (kw)
HGZ-5	5	Ø244	20	Ø250	100	Ø250	Ø2500	0.75	/	6-60 m/h	Ac frequency conversion stepless
HGZ-10	10	Ø294	25	Ø300	120	Ø320	Ø3200	1.1	/
HGZ-20	20	Ø344	30	Ø350	120	Ø500	Ø3800	1.5	/
HGZ-40	40	Ø394	40	Ø400	120	Ø450	Ø4500	3	2×1.5
HGZ-60	60	Ø444	50	Ø450	120	Ø750	Ø5000	4	2×2.2
HGZ-80	80	Ø494	60	Ø500	120	Ø850	Ø5500	4	2×3
HGZ-100	100	Ø494	80	Ø500	120	Ø1000	Ø6300	5.5	2×3
HGZ-150	150	Ø494	80	Ø500	120	Ø1000	Ø6300	7.5	2×4
Other Model		Support customization according to customer needs

Self aligned welding rotator

The self aligned welding rotator is mainly used for welding, installation and polishing of cylinders in wind power, pressure vessel, petrochemical, pipeline, steel structure, boiler, shipyard, nuclear power and other industries.

It can automatically adjust the Angle of the clamp frame through different workpiece diameters.

Steel-rubber combination roller, large bearing capacity, strong driving capacity. According to the driving mode is divided into single drive, double drive two forms.

The rolls drive adopts AC frequency conversion technology to achieve stepless speed regulation, and the remote control box can digitally display the rotation speed of the workpiece, which is eye-catching and intuitive.

HGZ series adjustable welding rotator is widely used in boiler, pressure vessel, petroleum, chemical, machinery and other manufacturing industries, drum and other cylindrical components of the inner and outer longitudinal seam and inner and outer ring seam automatic welding or polishing. It has advanced structure, complete functions and easy operation, and plays a reliable guarantee role in improving product quality.
 

Features

1. Polyurethane is an emerging organic polymer material, known as the "fifth plastic", with good oil resistance, toughness, wear resistance, and aging resistance. The polyurethane rollers used in our roller racks are cast from imported polyurethane. Compared with ordinary rubber, they have higher mechanical strength (2 to 3 times that of natural rubber), excellent wear resistance (5 to 10 times that of natural rubber), outstanding compression resistance, and high elasticity at high hardness (a feature not found in other rubbers), and are particularly suitable for welding of wind tower production lines and stainless steel cylinders.
2. The roller bearing adopts aligning roller bearing, which has the characteristics of strong bearing capacity and impact resistance.
3. All shaft parts have been tempered, and gear parts have been tempered and quenched.
4. The welding base is formed by plate welding and destressed, with sufficient strength to ensure long-term use.
5. All shaft holes are processed by CNC boring machines, and the transmission gear accuracy is level 7 to ensure dimensional accuracy.
6. The electric control system consists of a control box and a hand control box. The control box and the active roller frame are separated by a connecting power cord to avoid damage due to operating errors; the connection line between the control box and the hand control box uses an ultra-soft multi-wire cable to ensure safe use.

Why Choose us
1.Professional team and technicians, one-stop design and production.

2.Reasonable design and solid materials.Stable quality and operation, longer service life.

3.Multiple production lines with sufficient production capacity to quickly complete order requirements.

5.Mass production, factory direct with competitive prices.

6.Flexible logistics solutions, professional packaging and shipping.

7.Rich case experience ,support customization.

8.The concept of company "Customer demand first, product quality and business reputation first." Focus on long-term customer relationships.


Warranty and after-sales
*Free warranty for one year (limited to product manufacturing quality problems).

*Provide long-term online free technical consulting services for equipment.

*Free of charge to provide customers with welding process consulting services.

*Support engineers to perform on-site installation and maintenance, but customers are required to bear the engineer fees and travel expenses separately.


*Professional team and installation. Fast logistics solutions and rich product range


*Batch production, high production capacity, fast order completion.


*Heavy equipment production capacity and experience, rich case accumulation, can customize a variety of models, one-stop technical solution design and manufacturing.


Abut us:  

Resize welding machinery is funded as Wuxi Yuanpeng Machinery in 2003, situated at the beautiful scenic Tai Lake -a land of plenty in City Wuxi, with more than 20 years experience in welding machinery manufacturing and solution providing. We are specially engaged in the production of equipments such as automatic welding center, turning roller, welding rotator, welding positioner, laser processing equipments etc.