Application
Here are the most common application scenarios for welding turning rolls and welding rotators, highlighting their role as essential welding equipment in various industries:
1. Pipe Welding
Application Description: Used to rotate pipes for circumferential welding, making them a critical component of pipe welding equipment and a key tool for welding rotators.
Industries:
Oil and gas (e.g., oil pipelines, natural gas pipelines)
Chemical (e.g., process pipelines)
Construction (e.g., water supply and drainage pipelines)
Advantages: Ensures uniform welding and improves welding quality and efficiency, showcasing the importance of precision welding equipment and the versatility of welding rotators.
2. Pressure Vessel Manufacturing
Application Description: Used to rotate cylindrical or tank bodies for longitudinal and circumferential welding, a key function of pressure vessel welding equipment and welding rotators.
Industries:
Boiler manufacturing
Storage tank manufacturing (e.g., liquefied gas tanks, chemical storage tanks)
Advantages: Suitable for welding small to mediumsized vessels with flexible operation, demonstrating the versatility of industrial welding equipment and the precision of welding rotators.
3. Steel Structure Manufacturing
Application Description: Used to rotate large steel structural components, such as bridge parts and towers, making them indispensable welding support equipment and a vital tool for welding rotators.
Industries:
Bridge engineering
Building steel structures
Advantages: Improves welding precision and reduces manual operation difficulty, highlighting the efficiency of structural welding equipment and the reliability of welding rotators.
4. Shipbuilding
Application Description: Used to rotate ship components, such as pipes and cylindrical bodies, a vital part of shipbuilding welding equipment and a key application for welding rotators.
Industries:
Shipyards
Ship repair
Advantages: Suitable for welding and assembling small to mediumsized ship components, emphasizing the role of heavyduty welding equipment and the adaptability of welding rotators.
5.Machinery Manufacturing
Application Description: Used to rotate mechanical parts, such as shafts and rollers, showcasing the importance of machinery welding equipment and the functionality of welding rotators.
Industries:
Engineering machinery
Mining machinery
Agricultural machinery
Advantages: Enhances welding efficiency and ensures the quality of welded parts, demonstrating the value of automated welding equipment and the precision of welding rotators.
6.Wind Power Equipment Manufacturing
Application Description: Used to rotate wind turbine towers or other components, a key feature of wind power welding equipment and a critical application for welding rotators.
Industries:
Wind power equipment manufacturing
Advantages: Suitable for welding and assembling small to mediumsized towers, highlighting the precision of renewable energy welding equipment and the efficiency of welding rotators.
7. Maintenance and Repair
Application Description: Used to repair or maintain pipes, cylindrical bodies, and other equipment, making them essential maintenance welding equipment and a versatile tool for welding rotators.
Industries:
Equipment repair
Factory maintenance
Advantages: Portable and flexible, ideal for onsite repairs, showcasing the adaptability of portable welding equipment and the convenience of welding rotators.
Welding turning rolls and welding rotators are indispensable welding equipment in modern manufacturing and fabrication processes. From pipe welding and pressure vessel manufacturing to shipbuilding and wind power equipment fabrication, these tools enhance precision, efficiency, and versatility. As industries continue to evolve, the demand for advanced welding support equipment and welding rotators with features like variable speed control, automation, and heavyduty capabilities will only grow.
Whether you are in oil and gas, renewable energy, or heavy machinery manufacturing, choose RESIZE welding auxiliary equipment can significantly enhance your operational efficiency and product quality.
Parameters
| Model |
Loading
Capacity
(T) |
Metal Roller |
PU/Rubber Roller |
Workpiece Diameter |
Motor Power |
Linear Speed
(m/h) |
Speed Adjust Mode |
Diameter
(mm) |
Width
(mm) |
Diameter
(mm) |
Width
(mm) |
Minimum
(mm) |
Maximum
(mm) |
Single drive
(kw) |
Dual drive
(kw) |
| HGZ-5 |
5 |
Ø244 |
20 |
Ø250 |
100 |
Ø250 |
Ø2500 |
0.75 |
/ |
6-60
m/h |
Ac frequency
conversion stepless |
| HGZ-10 |
10 |
Ø294 |
25 |
Ø300 |
120 |
Ø320 |
Ø3200 |
1.1 |
/ |
| HGZ-20 |
20 |
Ø344 |
30 |
Ø350 |
120 |
Ø500 |
Ø3800 |
1.5 |
/ |
| HGZ-40 |
40 |
Ø394 |
40 |
Ø400 |
120 |
Ø450 |
Ø4500 |
3 |
2×1.5 |
| HGZ-60 |
60 |
Ø444 |
50 |
Ø450 |
120 |
Ø750 |
Ø5000 |
4 |
2×2.2 |
| HGZ-80 |
80 |
Ø494 |
60 |
Ø500 |
120 |
Ø850 |
Ø5500 |
4 |
2×3 |
| HGZ-100 |
100 |
Ø494 |
80 |
Ø500 |
120 |
Ø1000 |
Ø6300 |
5.5 |
2×3 |
| HGZ-150 |
150 |
Ø494 |
80 |
Ø500 |
120 |
Ø1000 |
Ø6300 |
7.5 |
2×4 |
| Other Model |
Support customization according to customer needs |
Self aligned welding rotator
The self aligned welding rotator is mainly used for welding, installation and polishing of cylinders in wind power, pressure vessel, petrochemical, pipeline, steel structure, boiler, shipyard, nuclear power and other industries.
It can automatically adjust the Angle of the clamp frame through different workpiece diameters.
Steel-rubber combination roller, large bearing capacity, strong driving capacity. According to the driving mode is divided into single drive, double drive two forms.
The rolls drive adopts AC frequency conversion technology to achieve stepless speed regulation, and the remote control box can digitally display the rotation speed of the workpiece, which is eye-catching and intuitive.
HGZ series adjustable welding rotator is widely used in boiler, pressure vessel, petroleum, chemical, machinery and other manufacturing industries, drum and other cylindrical components of the inner and outer longitudinal seam and inner and outer ring seam automatic welding or polishing. It has advanced structure, complete functions and easy operation, and plays a reliable guarantee role in improving product quality.
Features
- Polyurethane is an emerging organic polymer material, known as the "fifth plastic", with good oil resistance, toughness, wear resistance, and aging resistance. The polyurethane rollers used in our roller racks are cast from imported polyurethane. Compared with ordinary rubber, they have higher mechanical strength (2 to 3 times that of natural rubber), excellent wear resistance (5 to 10 times that of natural rubber), outstanding compression resistance, and high elasticity at high hardness (a feature not found in other rubbers), and are particularly suitable for welding of wind tower production lines and stainless steel cylinders.
- The roller bearing adopts aligning roller bearing, which has the characteristics of strong bearing capacity and impact resistance.
- All shaft parts have been tempered, and gear parts have been tempered and quenched.
- The welding base is formed by plate welding and destressed, with sufficient strength to ensure long-term use.
- All shaft holes are processed by CNC boring machines, and the transmission gear accuracy is level 7 to ensure dimensional accuracy.
- The electric control system consists of a control box and a hand control box. The control box and the active roller frame are separated by a connecting power cord to avoid damage due to operating errors; the connection line between the control box and the hand control box uses an ultra-soft multi-wire cable to ensure safe use.
Why Choose us
1.Professional team and technicians, one-stop design and production.
2.Reasonable design and solid materials.Stable quality and operation, longer service life.
3.Multiple production lines with sufficient production capacity to quickly complete order requirements.
5.Mass production, factory direct with competitive prices.
6.Flexible logistics solutions, professional packaging and shipping.
7.Rich case experience ,support customization.
8.The concept of company "Customer demand first, product quality and business reputation first." Focus on long-term customer relationships.
Warranty and after-sales
*Free warranty for one year (limited to product manufacturing quality problems).
*Provide long-term online free technical consulting services for equipment.
*Free of charge to provide customers with welding process consulting services.
*Support engineers to perform on-site installation and maintenance, but customers are required to bear the engineer fees and travel expenses separately.
*Professional team and installation. Fast logistics solutions and rich product range
*Batch production, high production capacity, fast order completion.
*Heavy equipment production capacity and experience, rich case accumulation, can customize a variety of models, one-stop technical solution design and manufacturing.
Abut us:
Resize welding machinery is funded as Wuxi Yuanpeng Machinery in 2003, situated at the beautiful scenic Tai Lake -a land of plenty in City Wuxi, with more than 20 years experience in welding machinery manufacturing and solution providing. We are specially engaged in the production of equipments such as automatic welding center, turning roller, welding rotator, welding positioner, laser processing equipments etc.
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